As I’ve mentioned once or twice, the legs on this Imperial
Knight are fairly complex. Enough so
that I was already considering splitting the legs into two posts. When I find out I had to do re-do a large
number of components, well... that clinched it.
More on that in a few minutes...
So, let’s talk about feet right now. Next week will be about the legs themselves.

The first thing I put together was the center part of the
foot. Even though it’s not quite
accurate, I’m going to call it the heel, just for simplicity. It’s a little challenging because of the
extra angles, but it goes together quite smoothly.


At this point I decided to check out how the toes fit into
this. Because of the way this foot is
designed, I could put the foot together any number of ways. It’s show on the template as cardinal points
(front, back, sides), but it would be just as solid with the toes at NW, SW,
SE, and NE positions. Or two in the
front and one in the back to give it more of a raptor-ish look.
But all this experimenting made me take a good look at the
toes. They just didn’t seem to mesh
right with the heel. Either they had
very little surface contact, which meant a very weak glue bond, or the Knight
was supposed to stand on its toes and the heel didn’t touch the ground (or its
base, however you want to look at it), which meant solid toe joins with a lot
of stress on them.
I studied the pictures that came with the templates. Alas, they’re low resolution and not at the best of angles. But the more I looked... the more I convinced
there was something wrong with the toes I’d built. I’d printed an extra set of templates,
so I cut out another toe and played with it a bit. And discovered one problem when you’re
working with minimal instructions and bad final pictures...


You may remember I mentioned that this was a true Paperhammer template—it wasn’t built with cardstock in mind, only paper (or so it seems). In a few places it doubles up on itself for extra durability, and that’s what it does here with the toes. The darker, “bottom” sections of the template aren’t pads for the toes. They’re actually meant to be reversed and folded into the toe to make it stronger. This changes the way the toe sits on the ground and how it sits against the heel.
The upside of this is that it means the toes are much easier
to build than I originally thought. It
takes an extra moment to line up the reverse-scores, but after that almost the
whole thing can be clamped with clothespins.
The downside is it means I had to rebuild all eight toes. So... learn from my mistakes.
The downside is it means I had to rebuild all eight toes. So... learn from my mistakes.
Next week, legs.
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